高速电机定子制造专家 High-Speed Motor Stator Specialist

聚焦高速电机定子制造
专业覆盖 10,000 – 100,000 rpm

Specialized in High-Speed Motor Stators
from 10,000 to 100,000 rpm

常州鋐汇动力科技有限公司深耕高速电机定子制造领域,产品广泛应用于磁悬浮制冷压缩机、高速离心压缩、高速主轴等高端装备,为客户提供从铁芯制造到 VPI 浸漆固化的定子整体解决方案。

Changzhou H2H Power Technology Co., Ltd. is a professional manufacturer of high-speed motor stators, serving magnetic-levitation refrigeration compressors, high-speed centrifugal compression, high-speed spindles and other advanced equipment — from core manufacturing to VPI impregnation and curing.

10万转/分100,000 rpm
最高定子转速
Max stator speed
1万台+10,000+
累计高速定子出货量
Stators delivered
10年+10+ years
高频绝缘系统经验
HF insulation experience
H 级Class H
绝缘等级 · 耐电晕
Insulation · corona-resistant
VPI++
旋转固化工艺
rotational curing
关于我们About Us

专注高速定子 · 以精度与可靠赢得信赖

Focused on High-Speed Stators · Trusted for Precision & Reliability

常州鋐汇动力科技有限公司位于中国长三角制造业核心区——江苏常州,是一家专业从事高速电机定子研发与制造的高新技术企业。公司长期聚焦 1万–10万转/分钟 超高速定子及磁悬浮制冷压缩机定子,深刻理解高速、高频、高功率密度工况下对铁芯精度、绝缘系统与散热结构的严苛要求。

Located in Changzhou, Jiangsu — the heart of the Yangtze River Delta manufacturing belt — Changzhou H2H Power Technology Co., Ltd. is a high-tech enterprise specialized in the R&D and manufacturing of high-speed motor stators. We focus on ultra-high-speed stators from 10,000 to 100,000 rpm and magnetic-levitation refrigeration compressor stators, with deep understanding of the stringent requirements for core precision, insulation systems and thermal structures under high-speed, high-frequency, high-power-density conditions.

  • 高速定子专用设计支持:与客户电机设计团队深度协同,提供定子铁芯制造工艺优化建议
  • 10 年以上耐高频、耐电晕 H 级绝缘系统应用经验,提供 380V、480V、690V 三种电压等级的绝缘方案
  • 可提供电科所 H 级绝缘系统第三方报告
  • 磁悬浮制冷压缩机定子绝缘系统方案,长期耐受 R134a 等冷媒环境
  • 从样机试制(激光或线切割快速制样)到批量交付的一站式定子制造服务
  • Design support for high-speed stators: in-depth cooperation with customers' motor design teams, plus process optimization advice for stator core manufacturing
  • 10+ years of high-frequency, corona-resistant Class H insulation experience, with insulation solutions for 380 V, 480 V and 690 V voltage classes
  • Third-party Class H insulation system report from SEARI (Shanghai Electrical Apparatus Research Institute) available
  • Insulation system solutions for magnetic-levitation refrigeration compressor stators, long-term resistant to R134a and other refrigerants
  • One-stop stator manufacturing from prototype (rapid laser or wire-cut sampling) to volume delivery
定子转速范围Stator speed range10k – 100k rpm
绝缘等级Insulation classClass H · 180°C
耐电晕能力Corona resistance高频 PWM 长期可靠Reliable under HF PWM
环境耐受Environmental endurance长期耐受 R134a 等主流冷媒Long-term resistant to R134a & more
浸漆工艺ImpregnationVPI + 旋转固化rotational curing
服务模式Service model样机 → 量产Prototype → Volume
绕组车间
绕组车间 · 恒温洁净作业区
Winding workshop · clean, temperature-controlled
生产车间
生产车间 · 铁芯与总装区域
Production floor · core build & assembly
办公区
办公区 · 工程与商务
Office · engineering & sales
产品中心Products

高速定子产品系列

High-Speed Stator Product Line

面向高速电机、磁悬浮压缩机与磁轴承等应用方向,提供定制化定子铁芯与定子组件

Custom stator cores and stator assemblies for high-speed motors, magnetic-levitation compressors, magnetic bearings and more

多股并绕绕线机 多股并绕工艺Multi-strand winding

超高速电机定子

Ultra-High-Speed Motor Stators

面向 1万–10万转/分钟 超高速应用,高刚性铁芯结构与精密动平衡保障,满足高频驱动下的低损耗、低温升要求。

For applications from 10,000 to 100,000 rpm: high-rigidity core structures and precision balancing for low loss and low temperature rise under high-frequency drive.

  • 转速覆盖 10,000 – 100,000 rpm
  • 超薄硅钢片高精度冲制和毛刺控制
  • 适配高频 PWM 逆变器供电
  • 可提供类 litz 线等抑制绕组交流损耗的特殊绕线方案
  • Speed range 10,000 – 100,000 rpm
  • High-precision stamping and burr control of ultra-thin silicon steel laminations
  • Compatible with HF PWM inverter supply
  • Special winding solutions such as litz-like wire to suppress AC winding losses
成品磁悬浮制冷压缩机定子 成品定子 · VPI 后Finished stator · post-VPI

磁悬浮制冷压缩机定子

Magnetic-Levitation Refrigeration Compressor Stators

专为磁悬浮离心式冷水机组开发,定子整体耐受冷媒环境,低温起动可靠,与磁悬浮轴承系统协同寿命长。

Developed for magnetic-levitation centrifugal chillers: stators fully resistant to refrigerant environments, reliable cold starting, long service life in coordination with magnetic bearing systems.

  • 耐冷媒绝缘材料体系
  • 低温工况下绝缘性能稳定
  • 高频高效、低振动设计
  • 极致的端部尺寸控制
  • Refrigerant-resistant insulation material system
  • Stable insulation performance at low temperature
  • High-frequency, high-efficiency, low-vibration design
  • Extreme end-winding dimension control
自粘结定子铁芯 自粘结Self-bonded
外圆激光焊接式定子铁芯 外圆激光焊接Laser-welded rim

定子铁芯组件

Stator Core Assemblies

自粘片、扣片与外部筋条激光焊接等多种铁芯紧固工艺,满足不同功率等级与结构强度需求。

Multiple core fastening technologies — self-bonding laminations, snap-ring (clamping) construction and outer-rim laser welding — for different power ratings and structural strength requirements.

  • 自粘结铁芯(无焊接应力,磁性能好)
  • 外圆激光焊接(焊缝窄、热影响区小)
  • 扣片结构,便于维修拆解
  • Self-bonded cores (no welding stress, excellent magnetic performance)
  • Outer-rim laser welding (narrow bead, small heat-affected zone)
  • Snap-ring construction, easy to disassemble
磁轴承定子 磁轴承定子Magnetic bearing stator
永磁内置式转子冲片 永磁内置式转子冲片IPM rotor lamination

磁轴承定子和各种转子冲片

Magnetic Bearing Stators & Various Rotor Laminations

面向磁悬浮轴承与各类叠片转子的超薄冲片与自粘结铁芯解决方案,兼顾铁芯精度与装配效率。

Ultra-thin lamination and self-bonded core solutions for magnetic bearings and various laminated rotors, balancing core precision with assembly efficiency.

  • 0.1mm、0.2mm、0.3mm 超薄冲片冲制
  • 自粘结铁芯易于装配
  • 磁轴承定子与各类转子铁芯配套供应
  • 0.1 mm / 0.2 mm / 0.3 mm ultra-thin lamination stamping
  • Self-bonded cores for easy assembly
  • Matched magnetic bearing stators and various rotor cores
核心能力Core Competence

十年沉淀的高速绝缘技术体系

A Decade of High-Speed Insulation Technology

耐高频 · 耐电晕 · H级绝缘 —— 高速电机可靠运行的生命线

High-frequency endurance · Corona resistance · Class H insulation — the lifeline of reliable high-speed motor operation

H

H 级绝缘系统

Class H Insulation System

耐温等级 180°C,完整电磁线—槽绝缘—浸漆树脂匹配体系,经 10 年以上实际高速工况验证。

Thermal class 180°C with a fully matched system of magnet wire, slot insulation and impregnating resin, validated over 10+ years in real high-speed duty.

CR

耐电晕绝缘技术

Corona-Resistant Technology

针对变频器高频 PWM 供电产生的局部放电与电晕老化,采用耐电晕电磁线与耐电晕复合绝缘材料,配合 VPI+旋转固化体系降低绝缘内的放电空隙,显著延长定子寿命。

Counteracting partial discharge and corona aging caused by high-frequency PWM inverter supply: corona-resistant magnet wire and corona-resistant composite insulation materials, combined with the VPI + rotational curing system to reduce discharge voids within the insulation, significantly extending stator life.

HF

高频损耗控制

High-Frequency Loss Control

超薄低损耗硅钢片选型、高频铁损仿真评估与涡流损耗抑制,保障高速定子低发热、高效率运行。

Ultra-thin low-loss silicon steel selection, high-frequency core loss simulation and eddy-current suppression ensure low heat generation and high efficiency at high speed.

检测与质量控制Inspection & Quality Control
三坐标测量机
三坐标测量 · 铁芯尺寸检测
CMM · core dimensional inspection

内孔圆度、同轴度、槽形位置度与端面垂直度逐项测量,确保铁芯叠压后的尺寸与形位精度。

Roundness, coaxiality, slot position and face perpendicularity are measured item by item to secure dimensional and geometric accuracy after stacking.

投影仪(影像测量)
投影仪 · 冲片尺寸精测
Profile projector · lamination measurement

冲片轮廓与槽形尺寸的精密测量,用于模具验证、首件确认与批量抽检。

Precise measurement of lamination contours and slot dimensions for die validation, first-article approval and batch sampling.

制造工艺Manufacturing

VPI + 旋转固化的定子制造条件

Stator Manufacturing with VPI + Rotational Curing

从铁芯到成品定子的完整工艺链,每道工序为高速可靠而设计

A complete process chain from core to finished stator — every step engineered for high-speed reliability

01

铁芯制造

Core Manufacturing

高速冲床级进模冲压,冲片去毛刺,高精度叠装,槽口去锐角;自粘片、扣片、外部筋条焊接等多种紧固方式可选。

Progressive die stamping with burr removal and corner relief at slot openings; high-precision stacking; optional self-bonding, snap-ring or external rib welding fastening.

02

嵌线与绕组

Winding & Insertion

耐电晕电磁线绕制,精确控制嵌线张力与绝缘防护,紧凑的绕组端部尺寸控制,适应高速绕组的机械与电气应力和转子动力学需求。

Corona-resistant magnet wire winding with precisely controlled insertion tension and insulation protection, plus compact end-winding dimension control, meeting the mechanical and electrical stress of high-speed windings as well as rotor dynamics requirements.

03

VPI 真空压力浸漆

VPI Impregnation

真空压力浸渍工艺,树脂彻底渗透绕组内部,消除气隙与微孔,大幅提升耐电晕与导热能力。

Vacuum pressure impregnation ensures complete resin penetration into the winding, eliminating voids and micropores to greatly improve corona resistance and heat transfer.

04

旋转固化

Rotational Curing

固化全程旋转定子,防止树脂垂流与偏心分布,提高树脂的留存度,提升定子绝缘耐电晕和抗振动能力。

The stator rotates throughout curing to prevent resin sagging and eccentric distribution, improving resin retention and enhancing the corona resistance and vibration resistance of the stator insulation.

工序实景 · 关键设备In the workshop · key equipment
VPI 真空压力浸漆设备 关键工序 03Key step 03

VPI 真空压力浸漆设备

VPI Vacuum Pressure Impregnation

真空—加压双循环浸渍:先抽真空排出绕组内部空气,再加压使树脂深度渗透槽内与匝间空隙,从源头消除气隙与微孔,为耐电晕与导热能力打下基础。

A vacuum-then-pressure impregnation cycle: air is evacuated from the winding first, then pressure forces resin deep into slot and turn-to-turn voids, eliminating air pockets and micropores at the source — the foundation of corona resistance and heat transfer.

旋转固化烘箱 关键工序 04Key step 04

旋转固化烘箱

Rotational Curing Oven

定子装夹后在炉内持续旋转固化,树脂均匀挂附、不垂流不偏心,提高树脂留存率与绝缘层均匀性,是耐电晕、抗振动性能的关键保障。

Fixtured stators rotate continuously during curing, so resin coats evenly without sagging or eccentric build-up — raising resin retention and insulation uniformity, the key to corona and vibration resistance.

扣片机
扣片机 · 扣片法铁芯
Clip machine · interlocked core

叠压后机械扣紧,无需焊接,铁芯无热应力,便于维修与拆解。

Mechanically interlocked after stacking — no welding, no thermal stress, easy to service and disassemble.

定子铁芯激光焊接单元
激光焊接单元 · 外圆焊接铁芯
Laser welding cell · rim-welded core

铁芯外圆激光焊接,焊缝窄、热影响区小,兼顾铁芯刚度与磁性能。

Outer-rim laser welding with a narrow bead and small heat-affected zone, balancing core stiffness and magnetic performance.

客户伙伴Partners

与行业头部企业协同成长

Growing Together with Industry Leaders

磁悬浮高速电机头部企业
Leading Mag-lev High-Speed Motor Makers
长期深度配套合作
Long-term strategic supply partners
湘电
XEMC
大型电气装备龙头企业
Xiangtan Electric Manufacturing · Leading electrical equipment group
卧龙电气
Wolong Electric
全球电机与驱动技术领军企业
Global leader in motors & drives

* 产品长期配套应用于磁悬浮制冷压缩机、高速离心压缩等高端装备,并持续拓展高速电机领域新客户。

* Our stators are long-term supplying magnetic-levitation refrigeration compressors, high-speed centrifugal compression and other advanced equipment, while continuously serving new customers in the high-speed motor field.

联系我们Contact Us

获取您的定制化定子方案

Get Your Custom Stator Solution

欢迎来电或发邮件,提供转速、功率、电压及工况信息,工程团队将在 3 个工作日内回复。

Call or email us with your speed, power, voltage and operating conditions — our engineering team will respond within three business days.

电话
Telephone
+86 519-8555 3037
商务邮箱
Sales Email
H2HPower@163.com
工作时间
Business Hours
周一至周五 8:30 – 17:30
Mon – Fri 8:30 – 17:30
GMT+8